Stage 2
Stage 2 · Diesel · D5 185hp eur4
Volvo XC90 2.4 Stage 2 file Bosch · SW 375898
Volvo XC90 2.4 Turbo Diesel 136.8 kW (186 HP) Stage 22006, Turbo diesel, 136.8 kW (186 hp)
185 → 232 HP +47 HP +75 Nm 25% more power
Calibrated ECU file for (SW 375898). Checksum-corrected, ready to flash. Delivered instantly via secure download after payment.
Performance projection
Matched engine: D5 185hp eur4, D5244T4, 2.4L, Diesel. Engine #8509 in our gains database.
- Power
- 232 HP+47 HP from 185
- Torque
- 475 Nm+75 Nm from 400
- Fuel economy
- −8 %−12% full load
Real data from Gains API. Dyno curve = typical ECU-family projection. Final gains depend on fuel, altitude, wear.
How it works
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Read your ECU
With KESS, KTAG, AutoTuner or Flex. Keep the read: it is your way back.
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Match the numbers
Your read must show hardware 375898 and software 375898.
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Pay and download
Card, Apple Pay or Google Pay. The file is in your account straight away.
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Write it and drive
Write it back the way you read it. Not right for your car? We correct it free.
What the car needs
Required modifications: Stage 2, Diesel.
Hardware
- Sport / decat downpipe (or DPF removal where legally permitted off-road)
- High-flow air intake (recommended)
- Optional: catback exhaust for lower backpressure
Software / calibration
- DPF / EGR / AdBlue switched off in software (where lawful)
- Boost & rail pressure raised to match new airflow
- Smoke limiter relaxed in line with hardware
- Lambda + EGT safeties retuned
Stage 2 keeps the factory turbo and internals. Final figures vary slightly with the exact hardware fitted.
Vehicle & ECU specifications
Exact vehicle, engine and ECU identifiers this calibration file is written for. Cross-check against your ECU before flashing.
| Vehicle make | Volvo |
|---|---|
| Vehicle model | Xc90 |
| Model year | 2006 |
| Displacement | 2.4 L |
| Fuel / Induction | Turbo Diesel |
| Factory power | 136.8 kW (186 HP) |
| ECU manufacturer | Bosch |
| ECU software | 375898 |
| Calibration stage | Stage 2 |
| Cylinder capacity | 2401 CC |
| Compression ratio | 17,3 : 1 |
| Bore × Stroke | 81,0 X 93,0 mm |
| OEM engine code | D5244T4 |
| File format | BIN / ORI |
| Checksum | Pre-corrected (ready to flash) |
| Delivery | Instant download after payment |
Engine performance matrix
Power, torque and fuel-economy figures for every tuning stage on this engine, sourced from the tuning-database Gains API. Values are healthy-engine crank numbers; real on-road gains vary with fuel, altitude and mechanical condition.
| Stage | Power | Torque | Δ HP | Δ Nm |
|---|---|---|---|---|
| Original / Factory | 185 HP | 400 Nm | — | — |
| Stage 1 | 225 HP | 460 Nm | +40 (21.6%) | +60 |
| Stage 2 | 232 HP | 475 Nm | +47 (25.4%) | +75 |
| Stage 3 | 278 HP | 620 Nm | +93 (50.3%) | +220 |
| Stage 4 | 333 HP | 740 Nm | +148 (80%) | +340 |
About this calibration file
The Stage 2 calibration for the 2006 Volvo Xc90 2.4L Turbo Diesel is written for vehicles with supporting bolt-ons: a higher-flow downpipe or sports catalyst, upgraded intercooler and upgraded intake are recommended. Boost targets, fuel-rail pressure, injector duration and VGT positioning are pushed further than a Stage 1 map while keeping exhaust-gas temperatures inside safe bands.
This file matches a Bosch ECU and software version 375898. Verify both identifiers in your flashing tool before writing — an ID mismatch is the most common cause of a bricked ECU. If you are unsure, upload a read of your original file via the file-request wizard and our engineers will confirm compatibility before you flash.
Projected output on a healthy, stock-hardware example of this engine: 232 HP and 475 Nm at the crank — a gain of +47 HP (25%) and +75 Nm over the factory 185 HP / 400 Nm baseline. These numbers are sourced from our Vehicle Performance Database, which aggregates dyno results across this engine family. Real-world gains depend on fuel grade, ambient temperature, mechanical condition and intake/exhaust state.
The file is delivered as a ready-to-flash BIN (and ORI backup where applicable) compatible with all major tools — KESS V2/V3, KTAG, AutoTuner, CMDFlash, Dimsport New Genius, MPPS, Flex, BFlash, PCMFlash, MMFlash — via OBD, bench or boot-mode as supported by your ECU family. Checksums are pre-computed and verified; no additional checksum tool is required. All files include a free revision if post-flash logs reveal a fuelling, boost or EGT issue.
Frequently asked questions
Product details
This product contains a calibrated Stage2 tuning file for Volvo XC90 2.4 2006 Turbodiesel 136.8KW with Bosch 375898. The base stock vehicle for this calibration has a factory output of around 136.8 kW (~186 HP). Stage 2 is intended for cars with supporting modifications (exhaust, intake, intercooler) and delivers a stronger performance gain.
All ECU tuning files from TUNING-DATABASE are prepared for professional use. They are useful whenever you search by ECU ID, hardware or software number such as 375898. Use this file for diagnostics, cloning, recovery or as a base for custom remapping.
874613DB C65E30CC C0BC80A9 3C933C70 02DE6078 0500FD10 9E3AC916 1AFE21F5