Stage 1
Stage 1 · Diesel · 2.0 D2 120hp
Volvo V40 1.9 TDI Stage 1 file Bosch HW 0281010441 · SW 362004
Volvo V40 1.9 TDI Turbo Diesel 84.6 kW (115 HP) Stage 1Turbo diesel, 84.6 kW (115 hp)
120 → 170 HP +50 HP +100 Nm 42% more power
Calibrated ECU file for 0281010441 (SW 362004). Checksum-corrected, ready to flash. Delivered instantly via secure download after payment.
Performance projection
Matched engine: 2.0 D2 120hp, D4204T8, 2L, Diesel. Engine #8305 in our gains database.
- Power
- 170 HP+50 HP from 120
- Torque
- 380 Nm+100 Nm from 280
- Fuel economy
- −8 %−12% full load
Real data from Gains API. Dyno curve = typical ECU-family projection. Final gains depend on fuel, altitude, wear.
How it works
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Read your ECU
With KESS, KTAG, AutoTuner or Flex. Keep the read: it is your way back.
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Match the numbers
Your read must show hardware 0281010441 and software 362004.
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Pay and download
Card, Apple Pay or Google Pay. The file is in your account straight away.
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Write it and drive
Write it back the way you read it. Not right for your car? We correct it free.
What the car needs
Required modifications: Stage 1, Diesel.
Hardware
- No hardware changes required: runs on completely stock hardware
Software / calibration
- Boost pressure optimised within factory turbo limits
- Injection timing & quantity remapped
- Smoke / EGT limiters refined
- DTCs left intact, factory safeties preserved
Stage 1 is a software-only calibration. Compatible with stock turbo, injectors, intercooler, exhaust and clutch.
Vehicle & ECU specifications
Exact vehicle, engine and ECU identifiers this calibration file is written for. Cross-check against your ECU before flashing.
| Vehicle make | Volvo |
|---|---|
| Vehicle model | V40 |
| Displacement | 1.9 L |
| Fuel / Induction | Turbo Diesel |
| Factory power | 84.6 kW (115 HP) |
| ECU manufacturer | Bosch |
| ECU hardware | 0281010441 |
| ECU software | 362004 |
| Calibration stage | Stage 1 |
| Cylinder capacity | 1969 CC |
| Compression ratio | 16,0 : 1 |
| Bore × Stroke | 82,0 X 93,2 mm |
| OEM engine code | D4204T8 |
| File format | BIN / ORI |
| Checksum | Pre-corrected (ready to flash) |
| Delivery | Instant download after payment |
Engine performance matrix
Power, torque and fuel-economy figures for every tuning stage on this engine, sourced from the tuning-database Gains API. Values are healthy-engine crank numbers; real on-road gains vary with fuel, altitude and mechanical condition.
| Stage | Power | Torque | Δ HP | Δ Nm |
|---|---|---|---|---|
| Original / Factory | 120 HP | 280 Nm | — | — |
| Stage 1 | 170 HP | 380 Nm | +50 (41.7%) | +100 |
| Stage 2 | 179 HP | 395 Nm | +59 (49.2%) | +115 |
| Stage 3 | 188 HP | 434 Nm | +68 (56.7%) | +154 |
| Stage 4 | 216 HP | 518 Nm | +96 (80%) | +238 |
About this calibration file
The Stage 1 calibration for the Volvo V40 1.9L Turbo Diesel is a drop-in remap that works on completely stock hardware — no turbo, injector, intercooler or fuel-system upgrades required. Injection timing, boost targets, rail-pressure limits and torque maps are rebalanced to extract the safe headroom the OEM leaves untouched for fleet-fuel tolerance, altitude margin and warranty buffer.
This file matches a Bosch ECU with hardware number 0281010441 and software version 362004. Verify both identifiers in your flashing tool before writing — an ID mismatch is the most common cause of a bricked ECU. If you are unsure, upload a read of your original file via the file-request wizard and our engineers will confirm compatibility before you flash.
Projected output on a healthy, stock-hardware example of this engine: 170 HP and 380 Nm at the crank — a gain of +50 HP (42%) and +100 Nm over the factory 120 HP / 280 Nm baseline. These numbers are sourced from our Vehicle Performance Database, which aggregates dyno results across this engine family. Real-world gains depend on fuel grade, ambient temperature, mechanical condition and intake/exhaust state.
The file is delivered as a ready-to-flash BIN (and ORI backup where applicable) compatible with all major tools — KESS V2/V3, KTAG, AutoTuner, CMDFlash, Dimsport New Genius, MPPS, Flex, BFlash, PCMFlash, MMFlash — via OBD, bench or boot-mode as supported by your ECU family. Checksums are pre-computed and verified; no additional checksum tool is required. All files include a free revision if post-flash logs reveal a fuelling, boost or EGT issue.
Frequently asked questions
0281010441 (Bosch) listed in the specifications. Read your ECU with any supported tool (KESS, KTAG, AutoTuner, CMD, etc.) and compare the hardware + software numbers against the ones on this page. If they match exactly, the file is a direct fit. If you're not 100% sure, upload your original read via the file-request wizard and our engineers will confirm within minutes — no cost, no obligation.Product details
This product contains a calibrated Stage1 tuning file for Volvo V40 1.9 TDI Turbodiesel 84.6KW with Bosch 0281010441 (Bosch software number 362004 ( 1037362004 )). The base stock vehicle for this calibration has a factory output of around 84.6 kW (~115 HP). This Stage 1 calibration is designed for stock hardware, offering a safe and reliable increase in power and torque for daily use.
All ECU tuning files from TUNING-DATABASE are prepared for professional use. They are useful whenever you search by ECU ID, hardware or software number such as 0281010441, 362004 (1037 + SW code). Use this file for diagnostics, cloning, recovery or as a base for custom remapping.
52B8A470 00EDB6AA DEB8E545 85386AF2 8765D267 045EC2CF 6F29DDCD 12EB8900