STAGE 1 Diesel 200 CDI 136hp

Mercedes-Benz E 220 CDI Turbo Diesel 100 kW (136 HP) Stage 1

050100150200 10002000300040005000 190 HP +54 460 Nm +120 HP Nm RPM 0120240360480
Stock Stage 1 HP / Nm projection
136 190 HP
+54 HP +120 Nm 40% more power

Calibrated ECU file for . Checksum-corrected, ready to flash. Delivered instantly via secure download after payment.

16,293 calibration files in catalog · 9,693 engines · 400+ ECU platforms · Engineering since 2012 · WhatsApp support · < 30 min first response
Performance Projection Engine #5238 · Gains DB
MATCHED ENGINE 200 CDI 136hp OM651 2.1L Diesel Stage 1
050100150200 10002000300040005000 190 HP +54 460 Nm +120 HP Nm RPM 0120240360480
Stock Stage 1 HP (left) · Nm (right) · Curve shape typical for this ECU family
Real data from Gains API Dyno curve = typical ECU-family projection Final gains depend on fuel, altitude, wear

Vehicle & ECU specifications

Exact vehicle, engine and ECU identifiers this calibration file is written for. Cross-check against your ECU before flashing.

Vehicle make Mercedes-Benz
Vehicle model E 220
Model year 2003
Fuel / Induction Turbo Diesel
Factory power 100 kW (136 HP)
ECU manufacturer Bosch
Calibration stage Stage 1
Cylinder capacity 2148 CC
Compression ratio 17,5 : 1
Bore × Stroke 88,0 X 88,3 mm
OEM engine code OM651
File format BIN / ORI
Checksum Pre-corrected (ready to flash)
Delivery Instant download after payment

Engine performance matrix

Power, torque and fuel-economy figures for every tuning stage on this engine, sourced from the tuning-database Gains API. Values are healthy-engine crank numbers; real on-road gains vary with fuel, altitude and mechanical condition.

Engine200 CDI 136hp CodeOM651 Displacement2.1L Capacity2148 CC Compression17,5 : 1 Bore × Stroke88,0 X 88,3 mm FuelDiesel Engine ID#5238
Stage Power Torque Δ HP Δ Nm
Original / Factory 136 HP 340 Nm
Stage 1 190 HP 460 Nm +54 (39.7%) +120
Fuel economy gain (vs. factory map, same driving profile): combined cycle −8% , full-load cruise −12%. Diesel calibrations typically net bigger combined-cycle savings thanks to shorter duty-cycle on low-load driving.

About this calibration file

The Stage 1 calibration for the 2003 Mercedes-Benz E 220 Turbo Diesel is a drop-in remap that works on completely stock hardware — no turbo, injector, intercooler or fuel-system upgrades required. Injection timing, boost targets, rail-pressure limits and torque maps are rebalanced to extract the safe headroom the OEM leaves untouched for fleet-fuel tolerance, altitude margin and warranty buffer.

This file matches a Bosch ECU. Verify both identifiers in your flashing tool before writing — an ID mismatch is the most common cause of a bricked ECU. If you are unsure, upload a read of your original file via the file-request wizard and our engineers will confirm compatibility before you flash.

Projected output on a healthy, stock-hardware example of this engine: 190 HP and 460 Nm at the crank — a gain of +54 HP (40%) and +120 Nm over the factory 136 HP / 340 Nm baseline. These numbers are sourced from our Vehicle Performance Database, which aggregates dyno results across this engine family. Real-world gains depend on fuel grade, ambient temperature, mechanical condition and intake/exhaust state.

The file is delivered as a ready-to-flash BIN (and ORI backup where applicable) compatible with all major tools — KESS V2/V3, KTAG, AutoTuner, CMDFlash, Dimsport New Genius, MPPS, Flex, BFlash, PCMFlash, MMFlash — via OBD, bench or boot-mode as supported by your ECU family. Checksums are pre-computed and verified; no additional checksum tool is required. All files include a free revision if post-flash logs reveal a fuelling, boost or EGT issue.

Frequently asked questions

The file is written for the exact ECU hardware (Bosch) listed in the specifications. Read your ECU with any supported tool (KESS, KTAG, AutoTuner, CMD, etc.) and compare the hardware + software numbers against the ones on this page. If they match exactly, the file is a direct fit. If you're not 100% sure, upload your original read via the file-request wizard and our engineers will confirm within minutes — no cost, no obligation.

No. Stage 1 is explicitly a stock-hardware tune — no turbo, injector, fuel-pump, intercooler or exhaust changes are required. The only prerequisite is a mechanically healthy engine with good compression, clean EGR/DPF state, and fresh service fluids.

Re-flashing the ECU leaves a flag that a franchised Mercedes-Benz dealer can detect with their diagnostic tool. Most markets treat this as a basis to deny powertrain warranty claims that the modification could have caused. Emissions-sensitive components (DPF, EGR, SCR) remain fully functional with this calibration — we do not remove, disable or alter any emissions hardware.

The power and torque numbers on this page are healthy-engine crank figures. On a well-maintained 2003 Mercedes-Benz E 220 running a known-good fuel brand, you should see a clearly perceptible increase in mid-range pull — typically from 1,800 to 4,000 rpm on diesel, 2,500 to 6,000 rpm on petrol — along with a shorter 80-to-120 km/h in-gear time. Thermal performance and fuel consumption depend on how you drive post-tune.

Instant. Immediately after payment clears (typically < 30 seconds on Stripe / PayPal), the download link appears in your account dashboard and is also emailed to you. The link is a signed, expiring URL — download it within 24 hours; if it expires, just re-generate from the dashboard at any time.

Pre-corrected. Every tuning file we sell is processed through CHKSuite (our in-house checksum engine) before it reaches your download link. You can flash it directly with KESS, KTAG, AutoTuner, CMD, Dimsport or any other supported tool — no extra checksum step required. A zero-CRC write to a modern Bosch/Siemens/Delphi ECU bricks the unit, so this is non-negotiable.

Contact us on WhatsApp or through the dashboard support thread. Free revisions are included for the same stage on the same ECU — send us a live log (via VCDS, INPA, EcuConnect, OBDeleven or similar) and we'll adjust timing, boost, rail pressure or smoke limits and re-issue the file. A failed flash itself (write aborted, bricked ECU) is recoverable with our Original file and a bench tool.

Product Details

This product contains a calibrated Stage1 tuning file for MB E 220 CDI 2003 Turbo-Diesel 100KW with Bosch Bosch (Bosch software number 367138 ( 1037367138 )). The base stock vehicle for this calibration has a factory output of around 100 kW (~136 HP). This Stage 1 calibration is designed for stock hardware, offering a safe and reliable increase in power and torque for daily use.

All ECU tuning files from TUNING-DATABASE are prepared for professional use. They are useful whenever you search by ECU ID, hardware or software number such as Bosch, 367138 (1037 + SW code). Use this file for diagnostics, cloning, recovery or as a base for custom remapping.

SHA-256 fingerprint31C88B0F 9B29EF84 96C37BC9 66823675 8BE79981 C3154F3F 47E68739 E0BEDE51