Stage 2
Stage 2 · Diesel · 2.2 TDCi 200hp
Ford Mondeo 2.2 CDTi Stage 2 file Bosch · SW 511366
Ford Mondeo 2.2 CDTi Turbo Diesel 147.1 kW (200 HP) Stage 22004, Turbo diesel, 147.1 kW (200 hp)
200 → 247 HP +47 HP +79 Nm 24% more power
Calibrated ECU file for (SW 511366). Checksum-corrected, ready to flash. Delivered instantly via secure download after payment.
Performance projection
Matched engine: 2.2 TDCi 200hp, KNBA, 2.2L, Diesel. Engine #3001 in our gains database.
- Power
- 247 HP+47 HP from 200
- Torque
- 499 Nm+79 Nm from 420
- Fuel economy
- −8 %−12% full load
Real data from Gains API. Dyno curve = typical ECU-family projection. Final gains depend on fuel, altitude, wear.
How it works
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Read your ECU
With KESS, KTAG, AutoTuner or Flex. Keep the read: it is your way back.
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Match the numbers
Your read must show hardware 511366 and software 511366.
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Pay and download
Card, Apple Pay or Google Pay. The file is in your account straight away.
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Write it and drive
Write it back the way you read it. Not right for your car? We correct it free.
What the car needs
Required modifications: Stage 2, Diesel.
Hardware
- Sport / decat downpipe (or DPF removal where legally permitted off-road)
- High-flow air intake (recommended)
- Optional: catback exhaust for lower backpressure
Software / calibration
- DPF / EGR / AdBlue switched off in software (where lawful)
- Boost & rail pressure raised to match new airflow
- Smoke limiter relaxed in line with hardware
- Lambda + EGT safeties retuned
Stage 2 keeps the factory turbo and internals. Final figures vary slightly with the exact hardware fitted.
Vehicle & ECU specifications
Exact vehicle, engine and ECU identifiers this calibration file is written for. Cross-check against your ECU before flashing.
| Vehicle make | Ford |
|---|---|
| Vehicle model | Mondeo |
| Model year | 2004 |
| Displacement | 2.2 L |
| Fuel / Induction | Turbo Diesel |
| Factory power | 147.1 kW (200 HP) |
| ECU manufacturer | Bosch |
| ECU software | 511366 |
| Calibration stage | Stage 2 |
| Cylinder capacity | 2179 CC |
| Compression ratio | 15,8 : 1 |
| Bore × Stroke | 85,0 X 96,0 mm |
| OEM engine code | KNBA |
| File format | BIN / ORI |
| Checksum | Pre-corrected (ready to flash) |
| Delivery | Instant download after payment |
Engine performance matrix
Power, torque and fuel-economy figures for every tuning stage on this engine, sourced from the tuning-database Gains API. Values are healthy-engine crank numbers; real on-road gains vary with fuel, altitude and mechanical condition.
| Stage | Power | Torque | Δ HP | Δ Nm |
|---|---|---|---|---|
| Original / Factory | 200 HP | 420 Nm | — | — |
| Stage 1 | 235 HP | 480 Nm | +35 (17.5%) | +60 |
| Stage 2 | 247 HP | 499 Nm | +47 (23.5%) | +79 |
| Stage 3 | 300 HP | 651 Nm | +100 (50%) | +231 |
| Stage 4 | 360 HP | 777 Nm | +160 (80%) | +357 |
About this calibration file
The Stage 2 calibration for the 2004 Ford Mondeo 2.2L Turbo Diesel is written for vehicles with supporting bolt-ons: a higher-flow downpipe or sports catalyst, upgraded intercooler and upgraded intake are recommended. Boost targets, fuel-rail pressure, injector duration and VGT positioning are pushed further than a Stage 1 map while keeping exhaust-gas temperatures inside safe bands.
This file matches a Bosch ECU and software version 511366. Verify both identifiers in your flashing tool before writing — an ID mismatch is the most common cause of a bricked ECU. If you are unsure, upload a read of your original file via the file-request wizard and our engineers will confirm compatibility before you flash.
Projected output on a healthy, stock-hardware example of this engine: 247 HP and 499 Nm at the crank — a gain of +47 HP (24%) and +79 Nm over the factory 200 HP / 420 Nm baseline. These numbers are sourced from our Vehicle Performance Database, which aggregates dyno results across this engine family. Real-world gains depend on fuel grade, ambient temperature, mechanical condition and intake/exhaust state.
The file is delivered as a ready-to-flash BIN (and ORI backup where applicable) compatible with all major tools — KESS V2/V3, KTAG, AutoTuner, CMDFlash, Dimsport New Genius, MPPS, Flex, BFlash, PCMFlash, MMFlash — via OBD, bench or boot-mode as supported by your ECU family. Checksums are pre-computed and verified; no additional checksum tool is required. All files include a free revision if post-flash logs reveal a fuelling, boost or EGT issue.
Frequently asked questions
Product details
This product contains a calibrated Stage2 tuning file for Ford Mondeo 2.2 CDTi 2004 Turbo-Diesel 147.1KW with Bosch 511366. The base stock vehicle for this calibration has a factory output of around 147.1 kW (~200 HP). Stage 2 is intended for cars with supporting modifications (exhaust, intake, intercooler) and delivers a stronger performance gain.
All ECU tuning files from TUNING-DATABASE are prepared for professional use. They are useful whenever you search by ECU ID, hardware or software number such as 511366. Use this file for diagnostics, cloning, recovery or as a base for custom remapping.
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